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all about desiccants how they work and why they re essential for moisture protection
01-12-2025   By Desiccant Pak

All About Desiccants: How They Work and Why They’re Essential for Moisture Protection

In the modern world of manufacturing, shipping, and storage, a silent enemy threatens the quality, integrity, and safety of countless products: moisture. From vital pharmaceuticals and sensitive electronics to bulk cargo desiccant for packaging of goods shipped across oceans, maintaining a dry, controlled environment is non-negotiable. This is where desiccants hygroscopic substances designed to induce or sustain a state of dryness become absolutely essential.

What Are Desiccants and How Desiccants Work

A desiccant is simply a substance that attracts and holds water vapor from the surrounding air. They are often referred to as a moisture absorber or humidity absorber. The process by which they remove moisture is fundamentally one of two mechanisms:

  1. Adsorption: This is the process where water molecules are physically attracted to and held on the surface of the desiccant material, clinging to the immense network of internal pores. The desiccant’s physical form generally does not change. Silica gel and clay are primary examples of desiccants that work via adsorption.
  2. Absorption: This process involves the water being chemically incorporated into the desiccant's structure, often resulting in a change of state, such as turning a solid into a liquid (a brine solution). Calcium chloride is a well-known example of an absorbent desiccant.

By utilizing these processes, desiccant packets (also known as desiccant sachets for food packaging or desiccant bags for shipping) tirelessly reduce the relative humidity inside an enclosed space, providing reliable moisture protection and dramatically improving the overall desiccant benefits.

The Major Forms of Desiccants

Desiccants are packaged in various forms tailored to different needs, reflecting the range of moisture control solutions required across industries.

  • Silica Gel Desiccants: Made of porous silicon dioxide, these are the most common desiccant packets found in consumer goods. They are versatile, non-toxic, and work well across most humidity levels.
  • Montmorillonite Clay: A natural, cost-effective desiccant that works well in moderate conditions, often used in less demanding packaging applications.
  • Calcium Chloride: Known for its extremely high absorption capacity, it is the standard for large-scale Container Desiccants and cargo desiccant for packaging because it can absorb of its own weight in moisture, turning into a liquid brine.
  • Molecular Sieve: Synthetic zeolites that provide the lowest possible humidity levels, excellent for ultra-sensitive electronics or specialized industrial drying, even in very low environments.
  • Desiccant Strips (e.g., Sorbipaks Desiccants): Sorbipaks Container Hanging Strips—eco-friendly moisture protection for sea shipments. Up to 60 days performance with 200% absorption capacity. Prevent container rain, mold, and corrosion.
  • Military-Specification Desiccant: Defined by rigorous standards (like MIL-D-3464E) and rated in "units" to ensure a precise level of moisture protection for sensitive government and defense equipment.

Repurposing Reactivated Sorbipaks Silica Gel Packets

Reactivated Sorbipaks Silica Gel packets are highly reusable, offering cost-effective and sustainable moisture protection for numerous applications:

  • Electronics & Cameras: Use them to prevent fogging inside camera lenses, binoculars, and protective cases for electronics, ensuring sensitive gear remains moisture-free.
  • Storage Protection: Place packets in storage bins with seasonal clothes, leather goods, or shoes to prevent mildew, mold, and damp odors.
  • Toolboxes & Safes: Protect metal tools, instruments, and firearms from rust and corrosion in humid environments, extending their service life.
  • Document Preservation: Keep important papers, photographs, stamps, and collectible coin albums dry and safe from moisture damage.
  • Food & Spices: Include a packet in containers of dry pet food, vitamins, or bulk spices to prevent clumping and maintain freshness.
  • Emergency Drying: They can be used to help dry out small items accidentally exposed to water, such as hearing aids or jewellery.

Desiccant Applications across Industries

The versatility of desiccants makes them essential across virtually every industry:

  • Electronics: Prevents corrosion and short-circuiting.
  • Pharmaceuticals & Medical: Maintains the stability and potency of drugs and diagnostic kits, where precise humidity absorber action is critical.
  • Food Packaging: Prevents mold and preserves crispness (desiccant sachets for food packaging are key).
  • Shipping & Logistics: Large-scale industrial desiccants prevent "container rain" and protect massive shipments from rust and mold.

How to Choose Desiccants and Desiccant Calculation?

Selecting the right desiccant involves a careful desiccant calculation and assessment of several factors.

The foundation of desiccant calculation is based on the MIL-D-3464E specification, which defines one standard desiccant unit. A general best practice rule for basic requirement is:

Desiccant Units Required 1.2 X Volume of Air Space in Cubic Feet

However, precise calculations, especially for sensitive products like pharmaceuticals, often use a theoretical approach that accounts for the moisture ingress rate of the packaging, such as the formula based on the Water Vapour Transmission Rate of the packaging material:

Desiccant Weight = (Product Weight X Moisture Difference X 100)

                                    ----------------------------------------

                                                  WVTR

Key factors influencing the calculation include:

  1. Product Moisture Sensitivity: How dry the product must remain.
  2. Packaging Permeability” How quickly ambient moisture can pass through the container walls.
  3. Storage/Shipping Duration: The required shelf life or transit time.

 

 

Common Questions

How Many Times Can You Reactivate Silica Gel?

Silica gel can be reactivated and reused hundreds of times, effectively making it reusable almost indefinitely with proper care. Since moisture absorption is a stable physical process, low-heat drying restores its capacity without breaking down the structure. This makes it a sustainable, cost-effective moisture absorber

How many times can silica gel be reused?

High-quality silica gel can generally be reactivated and reused hundreds of times without significant loss of capacity, provided it is not contaminated or subjected to extreme, structure-damaging heat.

Ways to Reuse Reactivated Sorbipaks Silica Gel packets

Once reactivated, your packets can be used for:

  • Protecting camera and electronic equipment from fogging/moisture.
  • Preventing tarnish in jewelry boxes.
  • Keeping toolboxes rust-free.
  • Preserving important documents or seed collections.

Are Desiccant Packets (Silica Gel) Toxic if Swallowed?

Though the chemical is safe, the physical package is dangerous. Always dispose of used desiccant packets out of reach of children and pets.

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